Alias ​​for energy storage welding

How does welding energy affect electrical contact resistance and tensile force?

Further increasing the welding energy leads to electrode sticking and significant expulsion of bulk material , , , . Fig. 6. Electrical contact resistance and ultimate tensile force as function of welding energy.

What is resistance spot welding?

Resistance spot, ultrasonic or laser beam welding are mostly used for connecting battery cells in the production of large battery assemblies. Each of these welding techniques has its own characteristics depending on the material properties and contact geometry. Cell casing and terminal dimensions may constrain possible contact geometries.

Which welding techniques can be used for connecting battery cells?

Brass (CuZn37) test samples are used for the quantitative comparison of the welding techniques, as this metal can be processed by all three welding techniques. At the end of the presented work, the suitability of resistance spot, ultrasonic and laser beam welding for connecting battery cells is evaluated.

Can laser beam welding reduce electrical contact resistance?

The optimal weld seam can be realized by laser beam welding resulting in relatively low electrical contact resistances. For the investigations shown in Fig. 14 the laser weld seam was modified from four independent weld seams each 2 mm long to two weld seams each 13.5 mm long.

Do welding processes need a power source?

Traditionally, welding processes in the construction sector have relied on conventional power sources, presenting a myriad of challenges. From erratic power supply to high operational costs and environmental concerns, the limitations of these traditional solutions have been evident.

What materials can be welded using ultrasonic welding?

Ultrasonic welding depends on the materials’ hardness and surface roughness , . This means that highly electrically conductive materials, such as copper or aluminum, can be welded, but some difficulties arise with hard materials such as steel. The needed welding power depends on the thickness of the metal sheet vibrated by the sonotrode.